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Case study

ACWA Power Zarqa CCGT Project

High strength cementitious grout above 50 MPa at 24 hours for a 485 MW gas fired power plant

Project type
Oil & Gas, Factories & Warehouses
Location
Zarqa, Jordan
Year
2017
Products
Flo-Grout BP800
Pouring Flo-Grout BP800 into grout pockets at base plates (open the photo larger)
Pouring Flo-Grout BP800 into grout pockets at base plates

The challenge

ACWA Power is developing a new 485 MW (net) gas fired Combined Cycle Gas Turbine (CCGT) power plant within the existing Hussein Thermal Power Station (HTPS) site in Zarqa, Jordan. Construction of the plant called for a very high strength grouting material with a compressive strength above 50 MPa after only 24 hours.

The DCP solution

Several suppliers were considered. DCP was the only one to submit a product that met the requirement, and Flo-Grout BP800 was approved for the project. Flo-Grout BP800 is a pre-mixed, pre-packed, high strength cementitious grout, free from chloride and hydrogen. It contains cement, selected additives, well graded fillers and non-reactive aggregates. It gives good flow, shrinkage compensation and high compressive strength, exceeding 50 MPa at 24 hours.

DCP products used

Grouts and anchors Flo-Grout BP800 Non shrink cementitious bearing pads precision grout Product page: Flo-Grout BP800Specifications: Flo-Grout BP800

How it was applied

Flo-Grout BP800 was mixed on site with a mechanical mixer and poured into the grout pockets and under the base plates of the plant equipment.

The result

Flo-Grout BP800 was the only submitted product to meet the 50 MPa at 24 hours requirement and was approved for use.

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