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Case study

Strategic Food Security Facilities, Hamad Port

Spray-applied solvent-free epoxy floor coating over 100,000 m² of food processing and storage facilities

Project type
Factories & Warehouses, Seaports
Location
Doha, Qatar
Products
Strongcoat 400, Repcoat P
Strongcoat 400 epoxy floor being applied in a food security warehouse (open the photo larger)
Strongcoat 400 epoxy floor being applied in a food security warehouse

The challenge

The Strategic Food Security Facilities at Hamad Port process, manufacture and refine rice, raw sugar and edible oils. The warehouses are planned to hold a two year stockpile for 3 million people for each commodity. The client needed floors that are hard-wearing, chemical resistant, non-toxic and easy to clean, for areas with heavy foot traffic, forklifts and other heavy machinery.

The DCP solution

DCP Qatar supplied Strongcoat 400, a solvent-free, high-build, non-toxic epoxy floor coating. It gives a hard-wearing surface that takes constant loads, which suits food processing and production areas with foot traffic, forklifts and heavy machinery. In outdoor areas, Repcoat P, a polyurethane protective coating and sealer, was added as a UV-resistant topcoat.

DCP products used

Protective coatings Strongcoat 400 Nontoxic solvent free epoxy protective coating for concrete and metal Product page: Strongcoat 400
Protective coatings Repcoat P High performance polyurethane based protective coating and sealer Product page: Repcoat PSpecifications: Repcoat P

How it was applied

  1. Spray mixed Strongcoat 400 onto the prepared surfaces with airless spray machines.
  2. Apply in two layers to a total dry film thickness of 400 microns.
  3. In forklift areas, build up to a total dry film thickness of 500 microns.
  4. Outdoors, apply Repcoat P as a UV protection topcoat.

The result

Strongcoat 400 was applied over 100,000 m² of floors.

More photos

Finished warehouse floor with yellow aisle markings (open the photo larger)
Finished warehouse floor with yellow aisle markings
Airless spray application of Strongcoat 400 (open the photo larger)
Airless spray application of Strongcoat 400
Overview of the Strategic Food Security Facilities at Hamad Port (open the photo larger)
Overview of the Strategic Food Security Facilities at Hamad Port

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